2004 Chevrolet Suburban Reliability
The 2004 Chevrolet Suburban has 406 owner complaints and 6 recall campaigns on file with NHTSA, most often about electrical system and service brakes. Compared with nearby Suburban model years (2002–2006), it rates as a year to avoid: its complaint rate runs well above the Suburban's typical year, while the 2006 has a cleaner record.
By CarWhere Research · Updated 2026-11-04 · Source: NHTSA
406
NHTSA owner complaints
6
Recall campaigns
15
Complaints citing a crash
11
Complaints citing a fire
2004 Chevrolet Suburban complaints by component
Owner complaints filed with NHTSA for the 2004 model year, filed between 2004 and 2026. A complaint can name more than one component.
| Component | Complaints | Share of complaints |
|---|---|---|
| Electrical system | 163 | 40% |
| Service brakes | 93 | 23% |
| Steering | 29 | 7% |
| Powertrain / transmission | 24 | 6% |
| Speed control / throttle | 23 | 6% |
| Engine & cooling | 22 | 5% |
| Fuel system | 18 | 4% |
| Visibility / wipers | 17 | 4% |
2004 Chevrolet Suburban recalls
6 recall campaigns on NHTSA record for the 2004 model year, by the date NHTSA received the manufacturer's report. Recall repairs are free at a dealer.
| NHTSA campaign | Date | Component | Summary |
|---|---|---|---|
| 04V045000 | Feb 4, 2004 | Service brakes | Certain sport utility vehicles, pickup trucks, and passenger vans fail to comply with the requirements of federal motor vehicle safety standard no. 135, ?passenger car brake systems.? Some of these vehicles were produced with an out-of-specification brake… |
| 05V043000 | Feb 8, 2005 | Service brakes | Certain trucks, sport utility vehicles, and vans equipped with bosch hydro-boost brake assemblies, the hydraulic brake booster pressure accumulator may crack and separate from the hydro-boost assembly during normal operating conditions. |
| 05V163000 | Apr 22, 2005 | Seat belts — rear/other | On certain crew cab pickup trucks and sport utility vehicles, the 2nd row center occupant seat belt routing may make it difficult to position the lap portion of the safety belt low around the hips of occupants, especially smaller occupants, seated in this… |
| 06E026000 | Mar 23, 2006 | Exterior lighting | Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle… |
| 06E043000 | May 19, 2006 | Fuel system | Certain replacement fuel filters, fram brand name p/n g3727, with date codes x52911 through x60801 sequentially or x600141 and a mexico country or origin marking on the fuel filter housing manufactured from October 18, 2005, through March 21, 2006, sold for… |
| 06V289000 | Aug 3, 2006 | Engine & cooling | On certain trucks equipped with an 8.1l v8 (rpo l8-VIN g) engine have a condition in which the engine fuel rail pulse damper retainer clip may fracture resulting in inadequate retention of the damper. |
How the 2004 compares with nearby Suburban years
Verdicts come from CarWhere's year-by-year Suburban analysis where it covers the year, otherwise from the years shown here.
| Model year | Complaints | Recalls | Most-reported area | Verdict |
|---|---|---|---|---|
| 2002 | 452 | 4 | Service brakes | Avoid |
| 2003 | 328 | 7 | Electrical system | Caution |
| 2004 (this page) | 406 | 6 | Electrical system | Avoid |
| 2005 | 229 | 7 | Electrical system | Solid |
| 2006 | 56 | 1 | Body structure | Better year |
Complaints are unverified owner reports filed with NHTSA and are not adjusted for how many of each year were sold, so they compare years of the same model rather than different models.
What to check on a used 2004 Chevrolet Suburban
- Electrical: test every light, window, lock, the infotainment screen and the charging system; scan for stored fault codes.
- Brakes: check pedal feel, pulling and grinding, and look at rotor and pad wear; ask when the brake fluid was last changed.
- Steering: check for a steering warning light, heavy or notchy steering and clunks over bumps; power-steering faults show up at low speed.
- Transmission: test-drive from cold through every gear, feel for slipping, harsh or delayed shifts and shudder, and ask whether the fluid has been serviced.
- Recalls: confirm each of the 6 campaigns above was completed on this VIN; open recalls are repaired free at a dealer.
- History: run the VIN for salvage, theft and odometer records, and have an independent mechanic inspect the car before you pay.
Check this exact car
Any 2004 Chevrolet Suburban can be better or worse than its model year. The CarWhere Used Car Report checks one VIN for salvage records, salvage-auction records (with damage photos when the auction published them), stolen-vehicle records, the odometer trail and its listing and price history since 2015. Free preview first; the full report is $12.99, one time.
2004 Chevrolet Suburban reliability FAQ
Is the 2004 Chevrolet Suburban reliable?
The 2004 Chevrolet Suburban has 406 owner complaints and 6 recall campaigns on file with NHTSA, most often about electrical system and service brakes. Compared with nearby Suburban model years (2002–2006), it rates as a year to avoid: its complaint rate runs well above the Suburban's typical year, while the 2006 has a cleaner record.
What are the most common 2004 Chevrolet Suburban problems?
The most-reported problem areas in NHTSA owner complaints for the 2004 Chevrolet Suburban are electrical system (163), service brakes (93), steering (29), powertrain / transmission (24). One complaint can name more than one component.
Does the 2004 Chevrolet Suburban have recalls?
NHTSA lists 6 recall campaigns for the 2004 Chevrolet Suburban, including 04V045000 (service brakes) and 05V043000 (service brakes). Recall repairs are free at a dealer, and whether one was done is tracked by VIN.
How does the 2004 Chevrolet Suburban compare with the 2003 and 2005 models?
By NHTSA records, the 2003 has 328 complaints and 7 recalls (caution); the 2005 has 229 complaints and 7 recalls (solid). The 2004 has 406 complaints and 6 recalls.
How do I check a specific used 2004 Chevrolet Suburban?
Run its VIN. The CarWhere Used Car Report checks one VIN for salvage records, salvage-auction records (with damage photos when the auction published them), stolen-vehicle records, the odometer trail and its listing and price history since 2015, with a free preview first and the full report at $12.99, one time. Pair it with an independent pre-purchase inspection.
More Chevrolet Suburban research
Other Chevrolet Suburban model years:
Sources: NHTSA Office of Defects Investigation owner complaints (all body-style listings for the 2004 Suburban, de-duplicated by complaint number) and NHTSA recall campaigns, retrieved 2026-11-04.