Killer dowel pin (KDP) in the timing gear housing (1989–1993)
Major repairA small steel dowel that locates the timing gear housing can work loose and fall into the gear train. If it does, it can damage the camshaft, crankshaft and injection pump gears. The usual preventive fix is to remove the front cover and tab or retain the pin in place; aftermarket kits exist for the job.[1][2]
Symptoms
- Usually none before it lets go
- Ticking or clatter from the front of the engine
- Sudden loss of timing and engine damage if the pin enters the gears
Check before buying
- Ask whether the KDP has been tabbed or fixed and get a receipt
- Budget the front-cover job if there is no record
- Listen for front-of-engine noise at idle