Volvo XC90 Recalls: Every NHTSA Recall by Model Year

The Volvo XC90 has 35 NHTSA safety recalls across model years 2003–2025; the most recent is 25V908000 (Dec 23, 2025) for backup camera / back-over prevention, covering 2023–2025 models. The 2016 model year has the most, with 8.

Recall repairs are free at Volvo dealers. This list is model-level, so it can't tell you whether your car is affected or already fixed. For that, check your VIN.

Source: NHTSA recall campaigns · Data pulled Nov 7, 2026 · By CarWhere Research

35
recall campaigns
2003–2025
model years with recalls
2016
most recalled year (8)
0
do-not-drive / park-outside

Most XC90 recalls involve electrical system (7), seat belts (6) and air bags (3).

Volvo XC90 recalls by model year

Campaigns that cover each model year. One campaign can cover several years, so it is counted once in every year it covers.

Model yearRecallsMain componentsPer-year check
20252backup camera / back-over prevention2025 XC90 recalls
20243backup camera / back-over prevention, seat belts2024 XC90 recalls
20236backup camera / back-over prevention, seat belts, electrical system2023 XC90 recalls
20224electrical system, seat belts, steering2022 XC90 recalls
20216electrical system, seat belts, steering2021 XC90 recalls
20207electrical system, seat belts, steering2020 XC90 recalls
20196seat belts, steering, electrical system2019 XC90 recalls
20183seat belts, electrical system2018 XC90 recalls
20177seat belts, electrical system, air bags2017 XC90 recalls
20168seat belts, electrical system, engine & cooling2016 XC90 recalls
20151seat belts2015 XC90 recalls
20111steering2011 XC90 recalls
20103steering, equipment, fuel system2010 XC90 recalls
20091equipment2009 XC90 recalls
20083equipment, engine & cooling, visibility2008 XC90 recalls
20072equipment, visibility2007 XC90 recalls
20063equipment, steering, visibility2006 XC90 recalls
20056equipment, fuel system, electrical system2005 XC90 recalls
20046equipment, fuel system, steering2004 XC90 recalls
20035equipment, fuel system, steering2003 XC90 recalls

Biggest Volvo XC90 recalls

Ranked by the number of vehicles NHTSA lists for the whole campaign. That total often includes other models.

  1. #1Backup camera / back-over prevention25V908000Dec 23, 2025413,151 vehicles

    XC90 model years: 2023–2025

  2. #2Backup camera / back-over prevention25V282000May 8, 2025413,151 vehicles

    XC90 model years: 2023–2025

  3. #3Fuel system09V483000Dec 18, 2009158,733 vehicles

    XC90 model years: 2003–2005

  4. #4Steering06V155000May 5, 2006126,743 vehicles

    XC90 model years: 2003–2006

  5. #5Visibility06V144000Apr 28, 2006122,431 vehicles

    XC90 model years: 2003–2006

All 35 Volvo XC90 recalls (newest first)

Dec 23, 202525V908000Backup camera / back-over prevention2023–2025

Component: Backup camera / back-over prevention (software)

XC90 model years: 2023–2025 · about 413,151 vehicles in the whole campaign

The problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2024 C40BEV, 2022-2025 S90, V90CC, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40, and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."

The risk: A rearview camera image that does not display reduces the driver's view behind the vehicle, increasing the risk of a crash.

The fix: The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed February 24, 2026. Owners may contact Volvo Car’s customer service at 1-800-458-1552. Volvo Car's number for this recall is R10333. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning February 16, 2026. This recall replaces previous NHTSA recall number 25V282. Vehicles previously repaired under recall 25V282 will need to have the new remedy performed.

May 8, 202525V282000Backup camera / back-over prevention2023–2025

Component: Backup camera / back-over prevention (software)

XC90 model years: 2023–2025 · about 413,151 vehicles in the whole campaign

The problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2025 S90, V90CC, C40, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40 and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."

The risk: A rearview camera image that does not display reduces the driver's view of what is behind the vehicle, increasing the risk of a crash.

The fix: The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed June 27, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10320.

Mar 24, 202525V179000Electrical system2020–2022

Component: Electrical system (propulsion system, traction battery)

XC90 model years: 2020–2022 · about 7,483 vehicles in the whole campaign

The problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.

The risk: A short circuit in a high-voltage battery increases the risk of a fire.

The fix: Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10312.

Dec 7, 202323V827000Seat belts2015–2024

Component: Seat belts (critical fasteners)

XC90 model years: 2015–2024 · about 2,911 vehicles in the whole campaign

The problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.

The risk: An improperly tightened seat belt buckle may not restrain an occupant as intended, increasing their risk of injury during a crash.

The fix: Dealers will inspect and tighten the second-row seat belt buckle anchorage bolts, as necessary, free of charge. Owner notification letters were mailed January 19, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10259.

Mar 22, 202323V188000Electrical system2023

Component: Electrical system

XC90 model years: 2023 · about 393 vehicles in the whole campaign

The problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 S60, V60CC, XC60, XC90, XC40, and C40 vehicles. A diagnostic trouble code (DTC) may be falsely detected for the emergency call system (e-call) and display "e-Call Service Required" in the driver information module (DIM).

The risk: The false warning message could prevent the detection of an actual e-call system failure, which could delay an emergency response during a crash, increasing the risk of injury.

The fix: Dealers will update the telematics and connectivity antenna module (TCAM) software, free of charge. Owner notification letters are expected to be mailed May 16, 2023. Owners may contact Volvo Car's customer service 1-800-458-1552. Volvo Car's number for this recall is R10225.

Jan 19, 202323V012000Service brakes2023

Component: Service brakes

XC90 model years: 2023 · about 27,457 vehicles in the whole campaign

The problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 S60, V60, V60CC, V90CC, XC60, XC90, XC40, and C40 vehicles. A diagnostic error in the Brake Control Module 2 (BCM2) may cause a loss of Antilock Brake System (ABS), Electronic Stability Control (ESC), and traction control.

The risk: A reduction in brake support functions can increase the risk of a crash.

The fix: Volvo will release an over-the-air (OTA) BCM2 software update, free of charge. Owner notification letters are expected to be mailed March 15, 2023. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10217.

Jan 5, 202323V001000Steering2019–2022

Component: Steering

XC90 model years: 2019–2022 · about 74 vehicles in the whole campaign

The problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.

The risk: A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.

The fix: Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.

Oct 20, 202222V793000Engine & cooling2022–2023

Component: Engine & cooling (engine, engine control module (ecu/ecm))

XC90 model years: 2022–2023 · about 15,674 vehicles in the whole campaign

The problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2022-2023 S60, V60, S90L, XC60, and XC90 vehicles. An electronic control module (ECM) software error may prevent the combustion engine from starting, causing a loss of drive power.

The risk: The vehicle may lose drive power as the high voltage battery is depleted, increasing the risk of a crash.

The fix: Dealers will update the ECM software, free of charge. Owner notification letters are expected to be mailed December 8, 2022. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10198.

Sep 15, 202121V716000Service brakes2020–2021

Component: Service brakes

XC90 model years: 2020–2021 · about 9 vehicles in the whole campaign

The problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.

The risk: Separation of the rotor and shaft may cause a reduction in braking assistance and a loss of the Antilock Brake System (ABS) and Electronic Stability Control (ESC), increasing the risk of a crash.

The fix: Dealers will replace the hydraulic unit, free of charge. Owner notification letters were mailed October 22, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10120.

Sep 1, 202121V682000Seat belts2021

Component: Seat belts (rear/other, retractor)

XC90 model years: 2021 · about 19,149 vehicles in the whole campaign

The problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."

The risk: An unsecured child restraint system can increase the risk of injury during a crash.

The fix: Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.

Jun 2, 202121V414000Electrical system2019–2020

Component: Electrical system (wiring, fuses and circuit breakers, fuel system)

XC90 model years: 2019–2020 · about 85,550 vehicles in the whole campaign

The problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2020 V90, XC60, S60, V60, V60CC, S90, V90CC, S90L, and XC90 vehicles. The low-pressure fuel pump can blow a fuse and fail.

The risk: Failure of the low-pressure fuel pump can cause a stall, increasing the risk of a crash.

The fix: Dealers will replace the fuse, free of charge. Owner notification letters were mailed July 2, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10100.

Apr 21, 202121V273000Electrical system2016–2020

Component: Electrical system (software)

XC90 model years: 2016–2020 · about 162 vehicles in the whole campaign

The problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2016-2020 XC90 Excellence vehicles. Liquid or condensation on the rear seat control display may cause the front passenger seat to move back as far as possible.

The risk: The rear passenger may become trapped by the front seat without the ability to cancel the seat's movement, increasing the risk of injury.

The fix: Volvo Car will notify owners, and dealers will update the rear seat control display software, free of charge. Owner notification letters were mailed July 14, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10093.

Jan 7, 202121V001000Seat belts2021

Component: Seat belts (pretensioner, air bags)

XC90 model years: 2021 · about 2,883 vehicles in the whole campaign

The problem: Volvo Cars USA, LLC (Volvo Car) is recalling certain 2021 Volvo V60, V60 Cross Country, V90, V90 Cross Country, XC60, and XC90 vehicles. The Supplementary Restraint System (SRS) control unit may not have been properly attached to the car body and may detach during a crash.

The risk: A detached SRS control unit can decrease the performance of occupant protection systems such as air bags, seat belts, and high voltage battery disconnect, increasing the risk of injury during a crash.

The fix: Volvo Car will notify owners, and dealers will inspect and, as necessary, tighten the SRS control unit mounting screws, free of charge. The recall began February 12, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10068.

Mar 12, 202020V144000Forward collision avoidance2019–2020

Component: Forward collision avoidance (automatic emergency braking)

XC90 model years: 2019–2020 · about 121,605 vehicles in the whole campaign

The problem: Volvo Cars USA LLC (Volvo Cars) is recalling certain 2019-2020 S60, V60, V60 Cross Country, S90L, V90, V90 Cross Country, XC40, XC60, and XC90 vehicles. Due to a software/hardware incompatibility, the Automatic Emergency Brake (AEB) system may not detect obstacles and engage as intended.

The risk: If the automatic emergency braking system does not engage as intended, it can increase the risk of a crash.

The fix: Volvo will notify owners, and dealers will update the Active Safety Domain Master (ASDM) software, free of charge. The recall began April 9, 2020. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R29998.

Apr 17, 201919V308000Engine & cooling2016

Component: Engine & cooling (cooling system, hoses/lines/piping/fittings)

XC90 model years: 2016 · about 34,006 vehicles in the whole campaign

The problem: Volvo Cars of N.A., LLC (Volvo Cars) is recalling certain 2016 XC90 vehicles. Exposure to heat and humidity may cause the engine coolant bleeder hose to crack, resulting in a coolant leak.

The risk: If the coolant leak goes unnoticed, coolant may accumulate in the catalytic converter heat shield insulation and catch fire when the vehicle is stationary, increasing the risk of injury.

The fix: Volvo Cars will notify owners, and dealers will replace the engine side coolant bleeder hose, free of charge. The recall began June 12, 2019. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R29936.

Nov 13, 201818V800000Electrical system2017–2019

Component: Electrical system (software)

XC90 model years: 2017–2019 · about 17,548 vehicles in the whole campaign

The problem: Volvo Car USA LLC (Volvo) is recalling certain 2017-2019 Volvo XC90, S90, V60, V60 Cross Country, V90, XC40, XC60, and V90 Cross Country vehicles. The software installed in the Vehicle Connectivity Module (VCM) may have an error causing the Telematics and Driver Support Systems to function improperly. As a result, the GPS will not provide location information to emergency personnel in the event of an emergency.

The risk: If the GPS location is not provided to emergency personnel it can inhibit emergency response in the event of a crash or injury.

The fix: Volvo will notify owners, and dealers will correct the software, free of charge. The recall began December 26, 2018. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R39917.

Jun 8, 201717V370000Seat belts2017

Component: Seat belts

XC90 model years: 2017 · about 1,305 vehicles in the whole campaign

The problem: Volvo Car USA LLC (Volvo) is recalling certain 2017 XC90 vehicles. The Micro Gas Generator (MGG), a subcomponent part used within the right hand side seat belt retractor for the third row seats, may detach after the seatbelt retractor pretensioner is deployed.

The risk: Although, the seat belt will operate as intended in the event of a crash, if the MGG detaches, it may be a projectile within the vehicle cabin, increasing the risk of injury.

The fix: Volvo will notify owners, and dealers will replace the third row passenger's side seatbelt retractor, free of charge. The recall began August 4, 2017. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R89716.

Feb 16, 201717V104000Air bags2017

Component: Air bags (side/window)

XC90 model years: 2017 · about 10,476 vehicles in the whole campaign

The problem: Volvo Car USA LLC (Volvo) is recalling certain 2017 XC90, S90, and V90 Cross Country vehicles. The bolts that secure the Inflatable Curtain (IC) air bags in place may break, possibly resulting in the IC air bag deploying improperly in the event of a crash. As, such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 226, "Ejection Mitigation."

The risk: If the IC air bags do not deploy properly in the event of a crash, the vehicle occupants have an increased risk of injury.

The fix: Volvo will notify owners, and dealers will inspect and replace the bolts, as necessary, free of charge. The recall is expected to begin April 1, 2017. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R89714.

Nov 2, 201616V798000Seat belts2016–2017

Component: Seat belts (front, buckle assembly)

XC90 model years: 2016–2017 · about 74,027 vehicles in the whole campaign

The problem: Volvo Car USA LLC (Volvo) is recalling certain model year 2016-2017 XC90, S90, XC60, V60 Cross Country, V60, S60 Cross Country, S60, and S60 Inscription vehicles manufactured February 16, 2015, to August 22, 2016. On the affected vehicles, the front passenger seat belt buckle attaching stud may loosen, allowing the buckle to separate from the seat belt bracket. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 210, "Seat Belt Assembly Anchorages" and number 209, "Seat Belt Assemblies."

The risk: If the seat belt buckle separates from the bracket, the front seat passenger may not be adequately restrained in the event of a crash, increasing their risk of injury in the event of a crash.

The fix: Volvo will notify owners, and dealers will inspect the front passenger seat belt buckle stud, replacing the seat belt buckle as needed, free of charge. The recall began January 2017. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R89708.

Sep 26, 201616V690000Equipment2016–2017

Component: Equipment (appliance, air conditioner)

XC90 model years: 2016–2017 · about 43,766 vehicles in the whole campaign

The problem: Volvo Cars of North America, LLC (Volvo) is recalling certain model year 2016-2017 Volvo XC90 and S90 vehicles manufactured April 15, 2015 through September 19, 2016. In the affected vehicles, the drain hose for the air conditioning may leak into the passenger compartment due to a drain hose installation error during manufacturing.

The risk: Significant water drainage into the passenger compartment may adversely affect air bag deployment in the event of a crash, increasing the risk of occupant injury.

The fix: Volvo will notify owners, and dealers will inspect the air conditioning drain hose for proper installation, replacing the hose as necessary, free of charge. The recall is expected to begin on November the 14, 2016. Owners may contact Volvo at 1-800-458-1552. Volvo's number for this campaign is R89707.

May 4, 201616V268000Visibility2016

Component: Visibility (sun/moon roof assembly)

XC90 model years: 2016 · about 30,214 vehicles in the whole campaign

The problem: Volvo Car USA LLC (Volvo) is recalling certain model year 2016 XC90 vehicles manufactured January 27, 2015, to April 23, 2016. The sunroofs on the affected vehicles have a switch on the overhead console that may not be adequately recessed to prevent the switch from being unintentionally pressed. When pressed, the sunroof may fully close. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 118, "Power-Operated Window, Partition, and Roof Panel Systems."

The risk: If the switch is unintentionally pressed and the sunroof panel closes, there is an increased risk of occupant injury.

The fix: Volvo will notify owners, and dealers will perform a software upgrade that disables the auto-close function, free of charge. The recall began June 24, 2016. Owners may contact Volvo customer service at 1-800-458-1552 or by visiting http://Volvo.custhelp.com. Volvo's number for this recall is R89702.

Aug 6, 201515V497000Air bags2016

Component: Air bags (side/window)

XC90 model years: 2016 · about 3,911 vehicles in the whole campaign

The problem: Volvo Cars of N.A., LLC (Volvo) is recalling certain model year 2016 Volvo XC90 vehicles manufactured January 27, 2015, to July 10, 2015. The third row seating side curtain air bags may not fully inflate.

The risk: Underinflated air bags may not fully protect third row occupants, increasing the risk of injury in the event of a crash.

The fix: Volvo will notify owners, and dealers will modify the D-pillar interior panels to allow full inflation of the third row airbags, free of charge. The recall began on September 21, 2015. Owners may contact Volvo Customer Care at 1-800-458-1552.

Jun 3, 201515V342000Air bags2016

Component: Air bags (side/window)

XC90 model years: 2016 · about 584 vehicles in the whole campaign

The problem: Volvo Cars of N.A., LLC (Volvo) is recalling certain model year 2016 Volvo XC90 vehicles manufactured January 27, 2015, to May 19, 2015. The affected vehicles have front seats whose wiring harness for the Side Impact Protection System (SIPS) may have been routed incorrectly.

The risk: If the wiring harness is routed incorrectly, the wiring may be damaged, disabling the front seat side impact air bag, and increasing the risk of injury to the seat occupant in the event of a crash necessitating deployment of the front seat side impact air bag.

The fix: Volvo will notify owners, and dealers will inspect the routing of the SIPS wiring, correcting the routing and installing a protective sleeve as necessary, free of charge. The recall began on June 30, 2015. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R89571.

May 18, 201111V286000Steering2010–2011

Component: Steering

XC90 model years: 2010–2011 · about 350 vehicles in the whole campaign

The problem: VOLVO IS RECALLING CERTAIN MODEL YEAR 2010-2011 XC90 VEHICLES MANUFACTURED FROM JANUARY 29, 2010, THROUGH AUGUST 16, 2010. THE POWER STEERING FLUID MAY LEAK FROM THE OIL PIPE CONNECTION AT THE STEERING GEAR VALVE HOUSING.

The risk: THIS CONDITION COULD LEAD TO A SUDDEN LOSS OF POWER STEERING, INCREASING THE RISK OF A CRASH.

The fix: DEALERS WILL REPLACE THE OIL PIPES ON THE POWER STEERING RACK FREE OF CHARGE. THE RECALL IS SCHEDULED TO BEGIN DURING JUNE 2011. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

Nov 8, 201010V566000Equipment2003–2010

Component: Equipment (electrical, navigational system(global positioning system))

XC90 model years: 2003–2010 · about 416 vehicles in the whole campaign

The problem: VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

The risk: AN OVERHEATED BATTERY COULD LEAD TO A FIRE.

The fix: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

Apr 16, 201010V147000Fuel system2010

Component: Fuel system

XC90 model years: 2010 · about 2,494 vehicles in the whole campaign

The problem: VOLVO IS RECALLING CERTAIN MODEL YEAR 2010 XC90 VEHICLES. A LEAK MAY DEVELOP IN THE FUEL LINE BETWEEN THE LINE AND A CONNECTOR.

The risk: FUEL ODOR MAY BE DETECTED. A FUEL LEAK IN THE PRESENCE OF AN IGNITION SOURCE CAN LEAD TO A FIRE AT THE RIGHT FRONT WHEEL.

The fix: DEALERS WILL INSPECT THE DATE CODE PRINTED ON THE FUEL LINE AND REPLACE THE FUEL PRESSURE LINE IF IT FALLS WITHIN THE RECALLED RANGE FREE OF CHARGE. THE RECALL BEGAN ON APRIL 23, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

Dec 18, 200909V483000Fuel system2003–2005

Component: Fuel system

XC90 model years: 2003–2005 · about 158,733 vehicles in the whole campaign

The problem: VOLVO IS RECALLING CERTAIN MODEL YEAR 2001-2005 S80, MODEL YEAR 2001-2004 V70, S60, XC70 AND MODEL YEAR 2003-2005 XC90 VEHICLES SOLD IN OR REGISTERED IN THE STATES OF ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, KENTUCKY, LOUISIANA, MISSISSIPPI, NEVADA, NEW MEXICO, NORTH CAROLINA, OKLAHOMA, SOUTH CAROLINA, TENNESSEE, TEXAS, UTAH, VIRGINIA AND THE U.S. TERRITORIES. WHEN EXPOSED TO CERTAIN ENVIRONMENTAL CONDITIONS (HOT CLIMATE AND TEMPERATURE CYCLING) OVER TIME AND IN COMBINATION WITH VARYING FUEL QUALITY, THE FUEL PUMP CAN DEVELOP CRACKS IN THE FUEL PUMP FLANGE.

The risk: IF THE CONDITION OCCURS VEHICLE OWNERS MAY NOTICE FUEL SMELL AND/OR FUEL LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

The fix: DEALERS WILL INSPECT THE FUEL PUMP INSTALLED IN THE VEHICLE, AND IF NECESSARY REPLACE THE FUEL PUMP WITH A PART OF A MODIFIED DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 15, 2010. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

May 6, 200808V206000Engine & cooling2008

Component: Engine & cooling (engine)

XC90 model years: 2008 · about 102 vehicles in the whole campaign

The problem: VOLVO IS RECALLING 102 MY 2008 XC90 AND S80 VEHICLES EQUIPPED WITH V8 ENGINES. THESE VEHICLES MAY HAVE BEEN BUILT WITH INCORRECT BOLTS TO THE ENGINE MOUNT.

The risk: THE ALUMINUM BRACKET FOR THE ENGINE MOUNT COULD BREAK DUE TO LACK OF ADEQUATE CLAMPING FORCE. THIS COULD CAUSE THE ENGINE TO COME IN CONTACT WITH THE SUB-FRAME, ULTIMATELY RESULTING IN A REDUCED ENGINE TORQUE OR STALLING OF THE ENGINE WITHOUT PRIOR WARNING, INCREASING THE RISK OF A CRASH.

The fix: DEALERS WILL INSPECT THE ENGINE MOUNT BOLTS FOR SPECIFIC MARKINGS. IF ANY OF THE BOLTS CONTAIN THE INCORRECT MARKINGS, THE BRACKET AND BOLTS WILL BE REPLACED. ALL OWNERS HAVE BEEN CONTACTED AND ARRANGEMENTS HAVE BEEN MADE TO REPAIR THESE VEHICLES.

Dec 12, 200707V563000Visibility2007–2008

Component: Visibility (defroster/defogger/hvac system)

XC90 model years: 2007–2008 · about 37,000 vehicles in the whole campaign

The problem: ON CERTAIN SPORT UTILITY VEHICLES, UNDER CERTAIN CONDITIONS, THE CLIMATE CONTROL MODULE (CCM) MAY RECEIVE A 'SHUT-DOWN SIGNAL' FROM THE ENGINE CONTROL MODULE (ECM) AFTER IGNITION KEY INSERTION. IF THIS CONDITION OCCURS, THE CLIMATE CONTROL FUNCTIONS WILL NOT BE AVAILABLE (INCLUDING THE DEFROSTER) DURING THAT DRIVING CYCLE.

The risk: INOPERATIVE DEFROSTERS UNDER INCLEMENT WEATHER CONDITIONS COULD CAUSE IMPAIRED VISIBILITY WHICH HAS THE POTENTIAL TO RESULT IN PERSONAL INJURY AND/OR VEHICLE AND PROPERTY DAMAGE.

The fix: THE ECM SOFTWARE WILL BE UPGRADED. THE RECALL BEGAN ON JANUARY 28, 2008. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

May 25, 200707V221000Electrical system2005

Component: Electrical system (12v/24v/48v battery, cables)

XC90 model years: 2005 · about 42,211 vehicles in the whole campaign

The problem: ON CERTAIN PASSENGER VEHICLES, IT HAS BEEN DETERMINED THAT WHILE DOING BATTERY MAINTENANCE THE JACK'S CRANK HANDLE CAN BE MISPLACED UNDER A BRACKET WHICH RETAINS THE BATTERY.

The risk: MISPLACEMENT OF THE JACK'S CRANK HANDLE CAN POSE A SAFETY RISK AS IT CAN RESULT IN A SHORT CIRCUIT OF THE BATTERY WHICH COULD THEN LEAD TO A FIRE.

The fix: DEALERS WILL INSPECT AND ENSURE PROPER PLACEMENT OF THE JACK CRANK HANDLE AND A WARNING LABEL WITH APPROVED TEXT WILL BE AFFIXED TO THE BRACKET WHICH RETAINS THE BATTERY. THIS WARNING LABEL WILL INFORM AN OPERATOR NOT TO PLACE THE JACK CRANK HANDLE BETWEEN THE BRACKET AND THE BATTERY FREE OF CHARGE. THE RECALL BEGAN ON JULY 7, 2007. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

May 5, 200606V155000Steering2003–2006

Component: Steering (linkages, tie rod assembly)

XC90 model years: 2003–2006 · about 126,743 vehicles in the whole campaign

The problem: ON CERTAIN PASSENGER VEHICLES,THE OUTER TIE ROD BALL JOINT CAN DEFORM AT HIGH LOADS CAUSING A LOSS OF THE CLAMPING FORCE AND THE NUT MAY LOOSEN, WHICH MAY EVENTUALLY LEAD TO A FATIGUE FRACTURE OF THE OUTER TIE ROD BALL JOINT.

The risk: THE DRIVER MAY NOTICE THAT THE VEHICLE IS DIFFICULT TO MANEUVER INCREASING THE RISK OF A CRASH.

The fix: DEALERS WILL REPLACE THE OUTER BALL JOINT TIE RODS WITH IMPROVED OUTER BALL JOINT TIE RODS FREE OF CHARGE. THE RECALL BEGAN ON JUNE 23, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

Apr 28, 200606V144000Visibility2003–2006

Component: Visibility (windshield wiper/washer)

XC90 model years: 2003–2006 · about 122,431 vehicles in the whole campaign

The problem: ON CERTAIN VEHICLES, IF THE WIPER ARM IS ACTIVATED IN EXTREME WINTER WEATHER CONDITIONS AND WITHOUT LIFTING THE WIPER ARMS AND CLEANING THE WINDSHIELD PRIOR TO MOVING, THE WIPER ARM MIGHT SLIP ON ITS DRIVESHAFT, RESULTING IN AN INABILITY TO MOVE THE WIPERS FROM THE PARK POSITION.

The risk: INOPERATIVE WIPERS UNDER INCLEMENT WEATHER CONDITIONS COULD CAUSE A CRASH DUE TO IMPAIRED VISIBILITY.

The fix: DEALERS WILL REPLACE THE WIPER ARMS AND RETAINING NUTS. THE RECALL BEGAN ON SEPTEMBER 5, 2006. OWNERS MAY CONTACT VOLVO CARS AT 1-800-458-1552.

Nov 17, 200505V529000Electrical system2005

Component: Electrical system (starter assembly, solenoid)

XC90 model years: 2005 · about 10,259 vehicles in the whole campaign

The problem: ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, DUE TO AN ERROR IN THE FACTORY ASSEMBLY INSTRUCTION, THE B+TERMINAL MAY BE IN CONFLICT WITH THE STARTER MOTOR SOLENOID. IF THIS OCCURS, THE CONFLICT BETWEEN THE B+TERMINAL AND THE STARTER MOTOR SOLENOID MAY DEVELOP INTO A SHORT CIRCUIT OF THE BATTERY CABLE TO GROUND.

The risk: SMOKE MAY APPEAR FROM UNDER THE HOOD AND IT MAY BE IMPOSSIBLE TO START THE CAR. IF THE SHORT CIRCUIT HAPPENS DURING DRIVING, ELECTRICAL POWER COULD BE LOST RESULTING IN THE WARNING LAMPS BEING DEACTIVATED. AN ELECTRICAL SHORT COULD RESULT IN A FIRE.

The fix: DEALERS WILL INSPECT AND INCREASE DISTANCE BETWEEN THE B+TERMINAL AND THE STARTER MOTOR SOLENOID BY ADJUSTING THE TERMINAL. THE RECALL BEGAN ON JANUARY 31, 2006. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

Nov 4, 200303V434000Wheels2004

Component: Wheels

XC90 model years: 2004 · about 2,586 vehicles in the whole campaign

The problem: ON CERTAIN SPORT UTILITY VEHICLES, THE FRONT WHEEL SPEED SENSORS MAY BE DEFECTIVE, CAUSING AN ERRONEOUS WHEEL SPEED SIGNAL.

The risk: THIS CAN ADVERSELY AFFECT A NUMBER OF VEHICLE FUNCTIONS, INCLUDING BRAKE, ENGINE, TRANSMISSION, AND TORQUE DISTRIBUTION CONTROL WHICH RELY ON THIS SIGNAL FOR PROPER OPERATION.

The fix: DEALERS WILL REPLACE THE FRONT WHEEL SENSORS. OWNER NOTIFICATION BEGAN ON DECEMBER 8, 2003. OWNERS SHOULD CONTACT VOLVO CARS AT 1-800-458-1552.

Oct 10, 200303V391000Seat belts2003–2004

Component: Seat belts (rear/other)

XC90 model years: 2003–2004 · about 18,692 vehicles in the whole campaign

The problem: ON CERTAIN SPORT UTILITY VEHICLES, THE SEAT BELT ATTACHMENT(S) FOR THE SECOND AND THIRD ROW SEAT(S) MAY NOT HAVE BEEN FITTED PROPERLY.

The risk: IN THE EVENT OF A CRASH, THE SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED, INCREASING THE RISK OF INJURY.

The fix: DEALERS WILL INSPECT AND REPAIR THE SECOND AND/OR THIRD ROW SEAT BELT ATTACHMENTS. OWNER NOTIFICATION BEGAN ON DECEMBER 8, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.

How to check if your XC90 has an open recall

  1. Find the 17-character VIN on the driver-side dashboard (visible through the windshield), the door-jamb sticker, or your registration.
  2. Enter it in the free VIN recall check. It queries NHTSA for your exact vehicle, not just the model.
  3. If a recall is open, call any Volvo dealer's service department to book the free repair. Bring the recall number from the list above.
  4. Buying used? Ask the seller for the dealer's recall-completion printout before you pay.

Or browse by year, for example the 2025 Volvo XC90 recall check.

Recalls are only part of the picture. Owner complaints show which years have the most problems: Volvo XC90 years to avoid.

Frequently asked questions

How many recalls does the Volvo XC90 have?

35 NHTSA safety recall campaigns cover the Volvo XC90 across model years 2003–2025. A single campaign often spans several model years, so the per-year counts in the table add up to more than 35. The 2016 model year has the most, with 8.

What is the latest Volvo XC90 recall?

25V908000, filed with NHTSA on Dec 23, 2025: backup camera / back-over prevention (software), covering 2023–2025 XC90 models. The fix is free at Volvo dealers.

What is the biggest Volvo XC90 recall?

By vehicles covered, 25V908000 (Dec 23, 2025), a backup camera / back-over prevention campaign covering about 413,151 vehicles in total. That count is for the whole campaign, which can include other models besides the XC90.

How do I check if my Volvo XC90 has an open recall?

Run your 17-character VIN through a VIN recall check. A model-level list can't tell you whether your car was built in the affected range or has already been repaired. Any Volvo dealer can also look up the VIN and do the repair.

Are Volvo recall repairs free?

Yes. Safety-recall repairs are done free at franchised Volvo dealers, whether or not the warranty has expired and wherever you bought the car. Manufacturers must offer a free remedy for vehicles up to 15 years old at the time the recall is filed, and many still repair older ones.

Sources and method

  • NHTSA recalls database: every campaign for the VOLVO XC90, queried by model year through NHTSA's public recalls API (api.nhtsa.gov).
  • Affected-vehicle counts are NHTSA's "potential units affected" for the whole campaign, which can include other models.
  • Campaigns filed under a separate NHTSA model name (for example a hybrid or heavy-duty variant) are not included here.
  • Data pulled Nov 7, 2026. Problem, risk and fix text is NHTSA's own campaign wording.

More Volvo recalls