Volvo EX90 problems and known issues

By CarWhere Research · Updated November 6, 2026

The largest EX90 recall is 25V-071, a 2025 software error that can close the headlight shutters while driving, covering 2,061 vehicles. Recall 25V-654 replaces the power tailgate drive units on 1,119 cars, and 24V-869 tightens second-row seat bolts on 11 early cars. All are on 2025 models.

CarWhere lists 3 documented EX90 issues, including 3 NHTSA safety recalls, each with affected years, powertrains, symptoms, pre-purchase checks and a source. Recall entries come from NHTSA's recall dataset on the DOT open-data portal, which may not list every campaign, so run the specific VIN through NHTSA's recall lookup.

EX90 generations at a glance

Volvo EX90 generations and the known issues listed for each
Generation	Model years	Issues on this page
First generation	2025–present	Headlight shutters may close while driving (recall 25V-071) · Power tailgate may drop suddenly (recall 25V-654) · Second-row seat bolts may be loose (recall 24V-869)

First generation EX90 problems (2025–present)

Headlight shutters may close while driving (recall 25V-071) (2025)

Safety recall

Generation:: First generation (2025–present) – 2025
Years:: 2025
Powertrain:: All

Recall 25V-071 covers about 2,061 2025 EX90s because a software error in the low power controller can close the headlight shutters over the high and low beams while driving. Dealers update the software.

Symptoms

Headlights suddenly dark while driving

Check before buying

Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
Confirm the software update was installed, over the air or by a dealer

NHTSA recall: 25V071000 (2025-02) · 2,061 vehicles in the campaign

Sources: [1][2]

Power tailgate may drop suddenly (recall 25V-654) (2025)

Safety recall

Generation:: First generation (2025–present) – 2025
Years:: 2025
Powertrain:: All

Recall 25V-654 covers about 1,119 2025 EX90s because a spindle nut may detach from the power tailgate drive units, letting the tailgate drop. Volvo advised not using the power tailgate until dealers replace both drive units.

Symptoms

Tailgate that sags or will not stay open

Check before buying

Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
Ask for the Volvo dealer repair order showing the recall work

NHTSA recall: 25V654000 (2025-09) · 1,119 vehicles in the campaign

Sources: [3][2]

Second-row seat bolts may be loose (recall 24V-869) (2025)

Safety recall

Generation:: First generation (2025–present) – 2025
Years:: 2025
Powertrain:: All

Recall 24V-869 covers 11 2025 EX90s whose free-standing second-row seat bolts may not be tightened properly. Dealers inspect and tighten them.

Symptoms

Second-row seat that moves or rattles

Check before buying

Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
Ask for the Volvo dealer repair order showing the recall work

NHTSA recall: 24V869000 (2024-11) · 11 vehicles in the campaign

Sources: [4][2]

Related EX90 research

This page explains specific mechanical issues and recalls. Which model years drew the most owner complaints relative to the rest of the model’s history is answered in the years-to-avoid research where CarWhere publishes it.

Confirm how an EX90 was built before you buy.

Engine, transmission and packages decide which of these issues apply. The CarWhere Volvo build sheet reconstructs factory colors, options and packages from licensed VIN-level build data — availability is checked free, and it is $9.99 only when detailed build data is found for that VIN.

Volvo build sheet by VIN

Frequently asked questions

What recalls does the Volvo EX90 have?

Three NHTSA campaigns on 2025 models: headlight shutters (25V-071), power tailgate (25V-654) and second-row seat bolts (24V-869).

Are 2026 EX90s recalled?

None of the EX90 campaigns in the DOT recall dataset as of November 2026 list 2026 models.

Is the EX90 tailgate safe to use?

On affected 2025 cars Volvo advised not using the power tailgate until dealers replace both drive units under recall 25V-654.

How do I check an EX90 for recalls?

Run the VIN through NHTSA's recall lookup and confirm each remedy is complete.

Sources

Issue descriptions are CarWhere’s own summaries of the sources below. Repair costs are shown only where a source states them and vary by shop and region.

NHTSA recall 25V-071: Headlight Shutters May Close Unexpectedly (DOT recall dataset record) — U.S. DOT / NHTSA (data.transportation.gov)
DOT/NHTSA recall dataset (6axg-epim): all Volvo Car USA, LLC recalls — U.S. DOT / NHTSA (data.transportation.gov)
NHTSA recall 25V-654: Power Operated Tailgate May Drop Suddenly (DOT recall dataset record) — U.S. DOT / NHTSA (data.transportation.gov)
NHTSA recall 24V-869: Improperly Tightened Second-Row Seat Bolts (DOT recall dataset record) — U.S. DOT / NHTSA (data.transportation.gov)

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Independent reference compiled by CarWhere — not affiliated with or endorsed by Volvo Car USA or Volvo Cars. Volvo, Recharge, Polestar Engineered and the model names are trademarks of their owners.