The most consequential Aviator recalls are 26V-402, a park pawl defect on 2020–2021 models that can lead to a rollaway, and 25V-455, a fuel pump failure on 2021–2023 models that can stall the engine. Second-row easy-entry seats, rear cameras and wiper motors are also covered, and 2020–2022 Grand Touring plug-in hybrids have a battery recall.
CarWhere lists 12 documented Aviator issues, including 12 NHTSA safety recalls, each with affected years, powertrains, symptoms, pre-purchase checks and a source. Recall entries come from NHTSA's recall dataset on the DOT open-data portal, which may not list every campaign, so run the specific VIN through NHTSA's recall lookup.
Second generation Aviator problems (2020–present)
Transmission park pawl can engage while moving (recall 26V-402) (2020–2021)
Safety recall- Generation:
- Second generation (2020–present) – 2020–2021
- Years:
- 2020–2021
- Powertrain:
- All
Recall 26V-402 covers 2020–2021 Aviator and Explorer models along with the 2018–2021 Navigator and Expedition and 2021 F-150, about 741,195 vehicles in all, because the transmission park pawl may engage while moving and damage the park system, which can lead to a rollaway. Dealers will update the powertrain control module software and replace damaged parts; Ford expected the remedy in April 2027.
Symptoms
- Grinding or ratcheting noise from the transmission at low speed
- Vehicle that does not hold firmly in Park
Check before buying
- Run the VIN through NHTSA's recall lookup; until the remedy is ready, the recall will show as open
- Use the parking brake every time you park until the repair is done
NHTSA recall: 26V402 (2026-06) · 741,195 vehicles in the campaign
Sources: [1][2]
Low-pressure fuel pump can fail and stall the engine (recall 25V-455) (2021–2023)
Safety recall- Generation:
- Second generation (2020–present) – 2021–2023
- Years:
- 2021–2023
- Powertrain:
- All
Recall 25V-455 covers 2021–2023 Aviator models along with the Explorer, Bronco, Navigator, F-150 and other Ford models, about 850,318 vehicles in all, because the low-pressure fuel pump may fail and stall the engine while driving. On the Aviator the fix is a powertrain control module software update.
Symptoms
- Engine stall or loss of power while driving
- Hard starting
Check before buying
- Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
- Confirm the software update was installed (over the air or by a dealer)
NHTSA recall: 25V455 (2025-07) · 850,318 vehicles in the campaign
Sources: [3][2]
Easy-entry second-row seat can unlatch (recall 26V-451) (2020–2027)
Safety recall- Generation:
- Second generation (2020–present) – 2020–2027
- Years:
- 2020–2027
- Powertrain:
- All with second-row easy-entry seats
Recall 26V-451 covers 2020–2027 Aviator and 2020–2026 Explorer models, about 387,911 vehicles, because the switch for the easy-entry second-row outer seats can bind or stick, letting a seat unlatch, tip or slide. It builds on 25V-393 (304,662 2020–2025 vehicles). Dealers inspect the switch and replace the bezel around it as needed, in phases.
Symptoms
- Second-row seat that does not lock firmly upright
- Easy-entry switch that sticks
Check before buying
- Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
- Ask for the dealer repair order showing the recall work
NHTSA recall: 26V451 (2026-07) · 387,911 vehicles in the campaign
Sources: [4][5][2]
Rear camera image can appear flipped (recall 26V-123) (2020–2024)
Safety recall- Generation:
- Second generation (2020–present) – 2020–2024
- Years:
- 2020–2024
- Powertrain:
- All
Recall 26V-123 covers 2020–2024 Aviator and Explorer and 2020–2022 Corsair and Escape models, about 889,950 vehicles, because the center display may flip or invert the rearview camera image. Dealers update the accessory protocol interface module (APIM) software.
Symptoms
- Rear camera image upside down or mirrored
Check before buying
- Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
- Ask for the dealer repair order showing the recall work
NHTSA recall: 26V123 (2026-03) · 889,950 vehicles in the campaign
Sources: [6][2]
Windshield wiper motor can fail (recall 26V-117) (2020–2022)
Safety recall- Generation:
- Second generation (2020–present) – 2020–2022
- Years:
- 2020–2022
- Powertrain:
- All
Recall 26V-117 covers 2020–2022 Aviator, Corsair, Explorer and Escape models, about 604,533 vehicles, because the windshield wiper motor may fail. Dealers inspect and replace the front wiper motors; interim letters went out in April 2026 with the final remedy expected in November 2026.
Symptoms
- Wipers that stop, slow down or park in the wrong position
Check before buying
- Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
- Ask for the dealer repair order showing the recall work
NHTSA recall: 26V117 (2026-03) · 604,533 vehicles in the campaign
Sources: [7][2]
360-degree camera can lose the rear image (recall 23V-342) (2020–2023)
Safety recall- Generation:
- Second generation (2020–present) – 2020–2023
- Years:
- 2020–2023
- Powertrain:
- All with 360-degree camera
Recall 23V-342 covers 2020–2023 Aviator and Explorer and 2020–2022 Corsair models with the 360-degree camera, about 442,973 vehicles, because the video output may fail and leave no rearview image. Dealers replace the camera. It expands an earlier recall, 23V-022, and a follow-up, 25V-159, covers vehicles repaired incorrectly.
Symptoms
- Blank screen when shifting into Reverse
Check before buying
- Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
- Ask for the dealer repair order showing the recall work
NHTSA recall: 23V342 (2023-05) · 442,973 vehicles in the campaign
Sources: [8][9][10][2]
Seat belt anchor bolts may be loose (recall 25V-093) (2020–2021)
Safety recall- Generation:
- Second generation (2020–present) – 2020–2021
- Years:
- 2020–2021
- Powertrain:
- All
Recall 25V-093 covers 2020–2021 Aviator and Explorer models, about 240,510 vehicles, because seat belt buckle anchor bolts, and on some second-row center seats the retractor and anchor bolts, may not be properly secured. Dealers inspect every seating position and replace parts where bolts are loose.
Symptoms
- Seat belt buckle that moves or rattles at its mount
Check before buying
- Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
- Ask for the dealer repair order showing the recall work
NHTSA recall: 25V093 (2025-02) · 240,510 vehicles in the campaign
Sources: [11][2]
Engine intake valves can break (recall 24V-635) (2021–2022)
Safety recall- Generation:
- Second generation (2020–present) – 2021–2022
- Years:
- 2021–2022
- Powertrain:
- 3.0L EcoBoost V6
Recall 24V-635 covers 2021–2022 Aviator models with the 3.0L engine, along with Explorer, Bronco, F-150, Edge and Nautilus models with 2.7L or 3.0L engines, about 90,736 vehicles, because intake valves may break and cause engine failure and loss of drive power. Dealers run an engine cycle test and replace the engine as necessary.
Symptoms
- Engine misfire, ticking or knocking
- Sudden loss of power
Check before buying
- Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
- Ask for the dealer repair order showing the recall work
NHTSA recall: 24V635 (2024-08) · 90,736 vehicles in the campaign
Sources: [12][2]
Grand Touring high-voltage battery cells can short (recall 23V-626) (2020–2022)
Safety recall- Generation:
- Second generation (2020–present) – Grand Touring PHEV, 2020–2022
- Years:
- 2020–2022
- Powertrain:
- 3.0L plug-in hybrid (Grand Touring)
Recall 23V-626 covers about 2,954 2020–2022 Aviator Grand Touring and Explorer plug-in hybrids because a manufacturing defect in a high-voltage battery cell can cause an internal short, battery failure, loss of drive power and a fire risk. Dealers run a battery control module diagnostic and replace the pack as needed.
Symptoms
- Hybrid system or battery warning lights
- Reduced or lost electric drive
Check before buying
- Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
- Ask for the dealer repair order showing the recall work
NHTSA recall: 23V626 (2023-09) · 2,954 vehicles in the campaign
Sources: [13][2]
Rear door window bars and C-pillar trim can detach (recall 25V-407) (2020–2025)
Safety recall- Generation:
- Second generation (2020–present) – 2020–2025
- Years:
- 2020–2025
- Powertrain:
- All
Recall 25V-407 covers about 132,914 2020–2025 Aviator models because the rear door window division bars and C-pillar trim may not be bonded well enough and can come off the vehicle. Dealers repair or replace the appliques and bars.
Symptoms
- Loose or lifting trim around the rear door glass
Check before buying
- Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
- Ask for the dealer repair order showing the recall work
NHTSA recall: 25V407 (2025-06) · 132,914 vehicles in the campaign
Sources: [14][2]
Phone interference can distort the rear camera (recall 24V-368) (2020–2024)
Safety recall- Generation:
- Second generation (2020–present) – 2020–2024
- Years:
- 2020–2024
- Powertrain:
- All
Recall 24V-368 covers about 109,283 2020–2024 Aviator models because electromagnetic interference from a cell phone can make the rearview camera image flicker or distort. Dealers add shielding to the accessory protocol interface module.
Symptoms
- Rear camera image flickers or breaks up, often with a phone in the cabin
Check before buying
- Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
- Ask for the dealer repair order showing the recall work
NHTSA recall: 24V368 (2024-05) · 109,283 vehicles in the campaign
Sources: [15][2]
Camera module resets can drop the rear camera and driver aids (recall 26V-165) (2025)
Safety recall- Generation:
- Second generation (2020–present) – 2025
- Years:
- 2025
- Powertrain:
- All
Recall 26V-165 covers 2025 Aviator and Explorer, 2024–2025 Nautilus and 2022–2025 Navigator models, about 254,640 vehicles, because Image Processing Module A may reset repeatedly and drop the rearview camera and driver-assist features. 2025 Aviator owners were in the first notification phase, in April 2026; the software is updated by a dealer or over the air.
Symptoms
- Rear camera image cuts out
- Driver-assist features unavailable
Check before buying
- Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
- Confirm the software update was installed (over the air or by a dealer)
NHTSA recall: 26V165 (2026-03) · 254,640 vehicles in the campaign
Sources: [16][2]