Volvo S60 problems and known issues

By CarWhere Research · Updated

For a used S60, the key recalls depend on generation: 2023–2025 cars have the rearview camera fix (25V-908), 2020–2022 T8s the battery short-circuit recall (25V-179), 2011–2017 cars the door latch recall (19V-849), and 2001–2009 cars a driver airbag inflator recall (21V-766) covering 259,383 vehicles.

CarWhere lists 13 documented S60 issues, including 13 NHTSA safety recalls, each with affected years, powertrains, symptoms, pre-purchase checks and a source. Recall entries come from NHTSA's recall dataset on the DOT open-data portal, which may not list every campaign, so run the specific VIN through NHTSA's recall lookup.

S60 generations at a glance

Third generation S60 problems (2019–2025)

Rearview camera image may not display (recall 25V-908) (2023–2025)

Safety recall
Generation:
Third generation (2019–2025) – 2023–2025
Years:
2023–2025
Powertrain:
All

Recall 25V-908 covers 2023–2025 S60 models among about 413,151 Volvo vehicles because the rearview camera image may not appear when the car is put in reverse, failing FMVSS 111. It replaces recall 25V-282, and cars repaired under 25V-282 need the new software remedy, done over the air or by a dealer.

Symptoms

  • Blank or missing camera image when shifting into reverse

Check before buying

  • Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
  • Confirm the software update was installed, over the air or by a dealer

NHTSA recall: 25V908000 (2025-12) · 413,151 vehicles in the campaign

Sources: [1][2][3]

Plug-in hybrid high-voltage battery may short circuit (recall 25V-179) (2020–2022)

Safety recall
Generation:
Third generation (2019–2025) – 2020–2022 T8
Years:
2020–2022
Powertrain:
T8 plug-in hybrid

Recall 25V-179 covers 2020–2022 S60 plug-in hybrids along with V60, XC60, XC90 and S90/V90 plug-in hybrids, about 7,483 vehicles in total, because a battery module can short circuit when the battery is fully charged and the car is parked, raising the risk of a fire. Volvo told owners not to charge until the repair is done; dealers inspect and replace modules as needed and update battery-monitoring software.

Symptoms

  • No specific warning before the fault; follow the owner letter and do not charge until repaired

Check before buying

  • Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
  • Ask the seller whether the battery module inspection or replacement was done

NHTSA recall: 25V179000 (2025-03) · 7,483 vehicles in the campaign

Sources: [4][3]

Loss of brake function in B mode or One Pedal Drive (recall 25V-392) (2023–2025)

Safety recall
Generation:
Third generation (2019–2025) – 2023–2025 T8
Years:
2023–2025
Powertrain:
Plug-in hybrid and electric

Recall 25V-392 covers 2023–2025 S60 plug-in hybrids and other Volvo PHEVs and EVs, about 11,469 vehicles, because brake function may be lost while coasting downhill in "B" mode (plug-in hybrids) or One Pedal Drive (electric models). Volvo advised owners not to use those modes until the brake module software is updated over the air or by a dealer.

Symptoms

  • Reduced or no braking while coasting downhill in B mode or One Pedal Drive

Check before buying

  • Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
  • Confirm the software update was installed, over the air or by a dealer

NHTSA recall: 25V392000 (2025-06) · 11,469 vehicles in the campaign

Sources: [5][3]

Front passenger airbag may not be secured (recall 23V-780) (2019–2024)

Safety recall
Generation:
Third generation (2019–2025) – 2019–2024
Years:
2019–2024
Powertrain:
All

Recall 23V-780 covers about 346 2019–2024 S60s because the front passenger airbag may not be secured properly and could deploy improperly. Dealers inspect and tighten its bolts.

Symptoms

  • None visible to the driver

Check before buying

  • Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
  • Ask for the Volvo dealer repair order showing the recall work

NHTSA recall: 23V780000 (2023-11) · 346 vehicles in the campaign

Sources: [6][3]

Rear suspension toe link nuts may be loose (recall 19V-327) (2019)

Safety recall
Generation:
Third generation (2019–2025) – 2019
Years:
2019
Powertrain:
All

Recall 19V-327 covers about 8,266 2019 S60s because the rear toe link flange lock nuts may not have been tightened, which can cause a sudden change in handling. Dealers inspect and replace bolts and nuts as needed.

Symptoms

  • Clunking from the rear suspension
  • Car that pulls or wanders

Check before buying

  • Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
  • Ask for the Volvo dealer repair order showing the recall work

NHTSA recall: 19V327000 (2019-04) · 8,266 vehicles in the campaign

Sources: [7][3]

Engine may not start, causing loss of drive power (recall 22V-793) (2022–2023)

Safety recall
Generation:
Third generation (2019–2025) – 2022–2023
Years:
2022–2023
Powertrain:
Plug-in hybrid

Recall 22V-793 covers 2022–2023 S60 models with the V60, S90L, XC60 and XC90, about 15,674 vehicles, because an engine control module software error may stop the gasoline engine from starting, so the car loses drive power once the high-voltage battery is depleted. Dealers update the ECM software.

Symptoms

  • Loss of power when the hybrid battery runs down

Check before buying

  • Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
  • Ask for the Volvo dealer repair order showing the recall work

NHTSA recall: 22V793000 (2022-10) · 15,674 vehicles in the campaign

Sources: [8][3]

Low-pressure fuel pump fuse can fail (recall 21V-414) (2019–2020)

Safety recall
Generation:
Third generation (2019–2025) – 2019–2020
Years:
2019–2020
Powertrain:
Gasoline and plug-in hybrid

Recall 21V-414 covers S60 models among about 85,550 2019–2020 Volvos because the low-pressure fuel pump can blow its fuse and fail, which can stall the engine. Dealers replace the fuse.

Symptoms

  • Engine stall or no-start

Check before buying

  • Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
  • Ask for the Volvo dealer repair order showing the recall work

NHTSA recall: 21V414000 (2021-06) · 85,550 vehicles in the campaign

Sources: [9][3]

Automatic emergency braking may not engage (recall 20V-144) (2019–2020)

Safety recall
Generation:
Third generation (2019–2025) – 2019–2020
Years:
2019–2020
Powertrain:
All

Recall 20V-144 covers S60 models among about 121,605 2019–2020 Volvos because a software and hardware incompatibility can stop the automatic emergency braking system from detecting obstacles. Dealers update the Active Safety Domain Master software.

Symptoms

  • No obvious symptom; the system may fail to brake for an obstacle

Check before buying

  • Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
  • Ask for the Volvo dealer repair order showing the recall work

NHTSA recall: 20V144000 (2020-03) · 121,605 vehicles in the campaign

Sources: [10][3]

Second generation S60 problems (2011–2018)

Door latches may break so doors do not latch (recall 19V-849) (2011–2017)

Safety recall
Generation:
Second generation (2011–2018) – 2011–2017
Years:
2011–2017
Powertrain:
All

Recall 19V-849 covers 2011–2017 S60, S60 Inscription and S60 Cross Country models with the V60 and V60 Cross Country, about 144,937 vehicles, because a component inside the door latches may break, making doors hard to latch or letting a door look closed when it is not. Dealers replace all four door latches. Recall 26V-072 (2026) expands it to about 2,758 2017 S60L cars.

Symptoms

  • Door that will not latch or needs repeated closing
  • Door-ajar warning

Check before buying

  • Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
  • Ask for the Volvo dealer repair order showing the recall work

NHTSA recall: 19V849000 (2019-11) · 144,937 vehicles in the campaign

Sources: [11][12][3]

Front seat belt anchor cable may fatigue (recall 20V-378) (2011–2018)

Safety recall
Generation:
Second generation (2011–2018) – 2011–2018
Years:
2011–2018
Powertrain:
All

Recall 20V-378 covers 2011–2018 S60 and 2016–2018 S60 Cross Country models among about 308,260 Volvos because the flexible steel cable connecting the front outboard seat belts may fatigue over time, so the belt may not hold the occupant in a crash. Dealers replace the anchor cable for both front seats.

Symptoms

  • Frayed or damaged belt anchor at the side of the front seat

Check before buying

  • Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
  • Ask for the Volvo dealer repair order showing the recall work

NHTSA recall: 20V378000 (2020-06) · 308,260 vehicles in the campaign

Sources: [13][3]

No warning for low oil pressure, 5-cylinder cars (recall 13V-592) (2011–2012)

Safety recall
Generation:
Second generation (2011–2018) – 2011–2012
Years:
2011–2012
Powertrain:
2.5L 5-cylinder (B5254T5, VIN code 62)

Recall 13V-592 covers about 30,929 2011–2012 S60s with the 5-cylinder B5254T5 engine because the car may not warn the driver of low oil pressure. Dealers update the software.

Symptoms

  • Oil level dropping without a warning light

Check before buying

  • Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
  • Ask for the Volvo dealer repair order showing the recall work

NHTSA recall: 13V592000 (2013-11) · 30,929 vehicles in the campaign

Sources: [14][3]

First generation S60 problems (2001–2009)

Driver airbag inflator may explode (recall 21V-766) (2001–2009)

Safety recall
Generation:
First generation (2001–2009) – 2001–2009
Years:
2001–2009
Powertrain:
All

Recall 21V-766 covers 2001–2009 S60 and 2001–2006 S80 models, about 259,383 vehicles, because the driver airbag inflator propellant can degrade after long exposure to heat and humidity and the inflator may explode, sending metal fragments into the cabin. Dealers replace the driver airbag. An earlier campaign, 20V-681, covered 2001–2003 cars in high-humidity states.

Symptoms

  • None visible to the driver

Check before buying

  • Run the VIN through NHTSA's recall lookup; treat an open airbag inflator recall as urgent
  • Ask for the dealer repair order showing the driver airbag replacement

NHTSA recall: 21V766000 (2021-09) · 259,383 vehicles in the campaign

Sources: [15][16][3]

Fuel pump flange can crack and leak (recall 09V-483) (2001–2004)

Safety recall
Generation:
First generation (2001–2009) – 2001–2004
Years:
2001–2004
Powertrain:
All

Recall 09V-483 covers 2001–2004 S60s, plus S80, V70, XC70 and XC90 models, about 158,733 vehicles sold or registered in hot-climate states and US territories, because the fuel pump flange can crack and leak. Dealers inspect and replace the pump if needed.

Symptoms

  • Fuel smell

Check before buying

  • Run the VIN through NHTSA's recall lookup and confirm the remedy shows as complete
  • Ask for the Volvo dealer repair order showing the recall work

NHTSA recall: 09V483000 (2009-12) · 158,733 vehicles in the campaign

Sources: [17][3]

Related S60 research

This page explains specific mechanical issues and recalls. Which model years drew the most owner complaints relative to the rest of the model’s history is answered in the years-to-avoid research where CarWhere publishes it.

Confirm how an S60 was built before you buy.

Engine, transmission and packages decide which of these issues apply. The CarWhere Volvo build sheet reconstructs factory colors, options and packages from licensed VIN-level build data — availability is checked free, and it is $9.99 only when detailed build data is found for that VIN.

Volvo build sheet by VIN

Frequently asked questions

What are the biggest Volvo S60 recalls?

The 2001–2009 driver airbag inflator (21V-766), the 2011–2018 seat belt anchor cable (20V-378), 2011–2017 door latches (19V-849), and on recent cars the rearview camera (25V-908) and T8 battery (25V-179).

Does the old S60 have an airbag recall?

Yes. 21V-766 covers 2001–2009 S60s because the driver airbag inflator may explode; an earlier campaign, 20V-681, covered 2001–2003 cars in humid states.

Does the S60 Recharge have a battery recall?

Yes, 2020–2022 S60 plug-in hybrids are included in 25V-179.

Are S60 door latches recalled?

Yes. 19V-849 replaces all four door latches on 2011–2017 S60 models, and 26V-072 extended it to 2017 S60L cars in 2026.

How do I check an S60 for open recalls?

Enter the VIN in NHTSA's recall lookup and ask for Volvo dealer repair orders.

Sources

Issue descriptions are CarWhere’s own summaries of the sources below. Repair costs are shown only where a source states them and vary by shop and region.

  1. NHTSA recall 25V-908: Rearview Camera Image May Not Display/FMVSS 111 (DOT recall dataset record) — U.S. DOT / NHTSA (data.transportation.gov)
  2. NHTSA recall 25V-282: Rearview Camera Image May Not Display/FMVSS 111 (DOT recall dataset record) — U.S. DOT / NHTSA (data.transportation.gov)
  3. DOT/NHTSA recall dataset (6axg-epim): all Volvo Car USA, LLC recalls — U.S. DOT / NHTSA (data.transportation.gov)
  4. NHTSA recall 25V-179: High-Voltage Battery May Short Circuit (DOT recall dataset record) — U.S. DOT / NHTSA (data.transportation.gov)
  5. NHTSA recall 25V-392: Loss of Brake Function (DOT recall dataset record) — U.S. DOT / NHTSA (data.transportation.gov)
  6. NHTSA recall 23V-780: Front Passenger Air Bag May Deploy Improperly (DOT recall dataset record) — U.S. DOT / NHTSA (data.transportation.gov)
  7. NHTSA recall 19V-327: Rear Suspension Toe Links May Be Loose (DOT recall dataset record) — U.S. DOT / NHTSA (data.transportation.gov)
  8. NHTSA recall 22V-793: Loss of Drive Power (DOT recall dataset record) — U.S. DOT / NHTSA (data.transportation.gov)
  9. NHTSA recall 21V-414: Low-Pressure Fuel Pump Fuse Can Fail (DOT recall dataset record) — U.S. DOT / NHTSA (data.transportation.gov)
  10. NHTSA recall 20V-144: Automatic Emergency Braking May Not Engage (DOT recall dataset record) — U.S. DOT / NHTSA (data.transportation.gov)
  11. NHTSA recall 19V-849: Doors may Unexpectedly Open (DOT recall dataset record) — U.S. DOT / NHTSA (data.transportation.gov)
  12. NHTSA recall 26V-072: Doors May Open Unexpectedly/FMVSS 206 (DOT recall dataset record) — U.S. DOT / NHTSA (data.transportation.gov)
  13. NHTSA recall 20V-378: Seat Belts May Not Restrain Occupant (DOT recall dataset record) — U.S. DOT / NHTSA (data.transportation.gov)
  14. NHTSA recall 13V-592: Driver not Warned of Low Oil Pressure (DOT recall dataset record) — U.S. DOT / NHTSA (data.transportation.gov)
  15. NHTSA recall 21V-766: Driver's Air Bag Inflator May Explode (DOT recall dataset record) — U.S. DOT / NHTSA (data.transportation.gov)
  16. NHTSA recall 20V-681: Air Bag Inflator Fragments May Strike Driver (DOT recall dataset record) — U.S. DOT / NHTSA (data.transportation.gov)
  17. NHTSA recall 09V-483: Fuel Pump Leak (DOT recall dataset record) — U.S. DOT / NHTSA (data.transportation.gov)

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